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Case Study — Downtown Dubai, UAE

District Cooling Plant Expansion — Downtown Dubai, UAE

Stucco aluminum cladding across 2,100 linear meters of chilled water supply headers inside a multi-level commercial district cooling station.

The Challenge

Site Conditions

Expanding an operating district cooling station in Downtown Dubai required cladding installation within a live, multi-level commercial facility, with minimal disruption to ongoing chilled water supply operations.

The Solution

Our Approach

Our CNC-prefabricated stucco aluminum sections (0.8mm) allowed rapid on-site assembly with 99.8% fit accuracy, keeping the header expansion on schedule without interrupting building cooling supply.

The Result

Outcome

2,100 linear meters of new chilled water header capacity came online with fully clad, energy-efficient piping and zero disruption to the existing cooling station's operations.

  • Location: Downtown Dubai, UAE
  • Material: Stucco Aluminum (0.8mm)
  • Scope: 2,100 Linear Meters
  • Standards: ASTM C585, BS 5970
District cooling expansion
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